GreenTwin`s production control can monitor and/or control all machines, regardless if they are smart CNC or robotic or just plain and simple ones with no controllers.

For more sophisticated machines, database from the machine can be connected with database of Greentwin and GreenTwin will create BI reports in real-time. If this solution is not possible, digital and analogue trackers are installed on certain relays and later interpreted. For more simple machines, some sensors can be added and signals picked and interpreted same as for digital/analogue trackers. E.g. hydraulic press machine can have a sound sensor that will count every cycle. Or sometimes even smart electric meter can track different stages of machine. A lot can be done with creative thinking and big portfolio of IoTs and sensors.

TRACK MACHINE OPERATIONS AND STATUES

HAVE REALTIME OEE FOR MACHINES AND WORKERS

USE TOUCHSCREEN MONITOR FOR PRODUCTION TASKS

USE DATA FOR DYNAMIC NORMS AND PAYROLL DATA

Real-time BI reports that are created can be seen by head of production, CEO, CFO, even workers or it can be displayed on the production site if you think it will have positive effect on workers.

 

Every machine can be equiped with touchscreen monitor. Worker can log in and see which WO have to be made on this machine for him (remeber that every item has its own ID, worker too). In this case, system will know who is working, when the work started, when finished, who was working. Based on this data, workers can start to get paid or get bonus by the norm. BI can also show differences between workers performance and can run dynamic corrections to normative in ERP.

 

Real-time energy consumption display for preventive maintenance of all assets, using Green Twin technology